7 LITTLE CHANGES THAT'LL MAKE AN ENORMOUS DIFFERENCE TO YOUR AUDI G28

7 Little Changes That'll Make An Enormous Difference To Your Audi G28

7 Little Changes That'll Make An Enormous Difference To Your Audi G28

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How to Replace an Audi G28 Engine Speed Sensor

In this video Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is situated at the top of the transmission above the flywheel ring gear. It transmits a signal to the ECU via the grey wire (T55/49) and then to the tachometer located in the instrument cluster.

1. Engine Speed Sensor

Located on the edge of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 via an uncolored wire. The ECU uses this information to control fuel and boost. It also sends an indicator to the G5 Tachometer located in the instrument cluster.

The sensor is used to correlate the G40 Camshaft position Sensor. The ecu needs to be aware of when the crankshaft has reached TDC, and the position of the camshaft, to trigger the spark and injectors.

If this sensor fails to function, the ECU will display a P00160 error code. This indicates that the Crank Shaft is out of sync with the Intake Camshaft. It could also be a sign of the possibility of a chain stretch or jumped chain link in the upper chain. The code will not appear without the additional information supplied by other sensors (G4 or G40).

It is a little tricky to test since there are different connector pins, and they all have different functions. The best method for doing this is by measuring the resistance between the ECU and the sensor. It should read about 1000 ohms when the sensor is operating at its maximum. Check for evidence of coolant or oil in the connector bay if there are problems with this part.

2. Injectors

Yesterday accelerating full speed from highway paytoll, i experienced massive power loss like the engine is out of gas or injectors aren't firing at all. This morning i pull out the spark plugs. Three were drenched with gazoline the fourth one was dry. I put tissue over each hole in the injector and when i start the engine without sparks, the three with gazoline jump out. The fourth one remains shut. I tried to test the ground connections of ECU pins 14,30 and 48/55. I got 0ohm. So i assume the problem is somewhere else.

I also tried to reset PID without success. The car will start when the G28 is disconnected and it runs perfectly when it is connected however it has intermittent misfire issues at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows temperatures of -49c. Also i noticed that the gauge for oil pressure in the cockpit shows 2 bar, whereas the actual pressure is 0.0 if i crank up the engine.

I'm not sure what to do. I think I've ruled everything else out. I'm afraid i may have missed something. If anyone has any ideas please share them! TIA!

3. Fuel Pump

The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is identical to the G4 and both are used in the 80, 100 200, UrS and RS2 cars which is why you can easily locate one at a salvage yard or in a local parts store. It is easy to test them - just put your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector end facing up). They must be audi lost key infinite Ohms.

4. ECU

Our 20vt turbo (3B, AAN, ABY and ADU) engines have an ECU that has to be aware of the speed and position of the crankshaft to make decisions regarding fuel injector timing etc. To do this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you are experiencing issues with either one of these, the diagnostic scanner will show codes that could lead to the engine shutting down.

A malfunctioning G28 sensor could cause an inaccurate gearbox speed counter, a gearbox that shifts faster than normal, and/or an unfire when in the gear. If you are experiencing any of these issues, it is likely your sensor is going bad and requires replacement. The good news is they are quite affordable and easily accessible particularly when you're looking at an Bosch sensor, which is what we have. Alternatively, GM's version of this part would be a good option.

5. Tachometer

A read more failing engine sensor could cause a myriad of issues within your vehicle. It's an essential component of the transmission of your Audi, as it transmits information to the ECU on how fast or slow the engine of the car is spinning. This sensor could cause the transmission to malfunction and other components in read more the car to be affected.

The G5 engine sensor is located at the outskirts of transmission, above the flywheel ring. It transmits a signal via gray wire to ECU pin T55/49. The ECU utilizes this signal to control the flow of fuel and boost as well as timig. It also relays replacement audi key it to audi key replacement the G5 Tachometer in instrument cluster. You can check the sensor for failure by examining the continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. You should see approximately 1000 ohms of resistance between those points. This is a standard component across the Audi 80, 100, 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU. Good ones might be availble in wrecking yards.

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